maybe

i thought the turbo would take a while to be shipped, turns out it was sent by airmail, and got here sooner than i thought

I have the standard (non-hybrid) CT20 on the Tubby....nice turbo, spools up very quickly

Blimey that's bonkers, the Starlet will be crazy with that much power in such a small car!

Can't wait to see it

Well done Barrie, that sounds like a great set up you're going for there mate. Look foward to seeing the pics

Hope to see it at Santa Pod

this thing will fly all that power and no weight apart from barrie lol

sounds good mate

When i started reading it i was reaching for my wallet as i thought u were selling lol

Gonna be nice barry do u think you be bringin it to the speed trials ????

Tractions gonna be a massive issue with that much power.

Doddys puntos getting stripped down again soon so he should be hitting the 200hp mark hes just waiting on a mutsi turbo, id love to see u 2 battle it out at Pod

Looking good dude, that thing was fast enough at the ring, *** knows how quick it will be when you are done

the latest update :
the transplant begins

as it was :



starting to strip !



its out





comparing the new (right) to the old, the red is not blood, its coolant



fitting together



its in



its a bit tight



filter fitted



well thats all i managed today, had a bit of a late start, and was knackered by the time it was dark
few runs and a few adjustments later
and.....it lives,

still quite a few more bits to go on, the oil cooler still hasnt arrived, hopefully it will give a bit more space, by relocating the oil filter to somwhere more assessible

Looking good mate

Hi,

Your car really is shaping up Bazza,that 4 branch should help the New Turbo breathing a bit better.

What sort of Power/Torque are you looking for when all the work is done?

Chips.

Looking good bazza keep-up the good work

looking good

I've seen this bit before

Looking good Bazza

Looking sweet barry, when will she be up and running ?

she is !!



all but for a bit of fine tuning she is a goer

awaiting the oil cooler, then strip down again and fit

then re mapping



off on hols on thursday so give it a couple of weeks

Looking very nice Bazza but I think you will have some serious torque steer with all that going though the front wheels

Will we be seeing her again up Pod on the 8th?

would like to say yes
but im not sure, there is running and there is running safely, getting the bit in the middle done might be tight to fit in before the 8th
but you never know

nice project and must be fun this little car what boost you hoping for mate have you you upgraded the fueling side

running at 1 bar
yep fuelling, uprated(supra)fuel pump, sard rrfr, currently controlled by e-manage, 330 injectors available if needed !

Barry is this what your aiming for

http://videos.streetfire.net/video/691bda0...84700c932c7.htm


dunno how true the title is as i looks like the dodgest dyno ever

a few developments

after seeing very high oil temperatures, is was necessary to get them cooler, the new turbo will help, but is was deemed necessary for a bit of cooling help

finally the oil cooler arrived
along with the filter relocator
and thermostatic divertor
a load of braided hose
and fittings
managed to find somewhere to put it all ! , its getting a bit tight in there now
after a lot of measuring, dismantling and cutting its in
have sore hands, that braided hose isnt very skin friendly



divertor is located behind the chassis bar


a little bit of tidying and tying up, and another job done
hopefully this will keep those oil temperatures down !


other developments
the turbo is having a new exhaust housing fabricated
this will allow the use of an external wastegate to allow more consistant boost levels
obviously nothings straight forward, in turn a new manifold is now being fabricated along with a new downpipe to accomodate the external wastegate

as they say, Rome wasnt built in a day

very nice barry wot oil cooler is it ????

its a serck cooler

its a serck cooler
[/quote]


Very nice barry, have u got a catch tank ???

Good work Barrie

The stainless over braiding is quite abrasive and can "saw" through things, so it would be worth while considering spiral wrap for the hoses to protect peripheral components.

PLEASE tell me you have connected the remote oil filter pipes correctly. We saw an engine seizure a couple of weeks ago due to a garage installing one of these incorrectly by not realising that there is a one way valve inside the filter.

hopefully the filter head had the flow markings on it

yep all flow and returns checked

will be double checked, then triple checked when the oil pressure meter is connected

the filter head, the divertor, the adaptor plate were all marked with arrows



the hoses will be secured and where necessary wrapped, youre not kidding about it being abrasive ! my hands are still sore







errr .....yes

errr .....yes
[/quote]

Lol i couldnt see it in your photos could u send me a pm of where u got yours from, theres loads on ebay HKS and greddy copies dunno if there any good lol


Whens this beast going to be up and running then ???? think the next run wot u brung is early Nov

also just joined sussexjapclub forum there a few guy on there with starlet turbos (altho a tad younger hehehheh) you shud check it out

Great work Barrie


@Ellz. Nov.4th Run What Ya Brung. Day after the flame and thunder show. Also if you're getting a catch tank make sure the pipes etc are 15mm

oil cooler all in
no leaks
all working, oil pressure fine
temperature running approximatly 20 degrees lower
looks to have done the trick

couple of pics

@ellz oil catch can, top right of bay, silver shiny thing







thermostatic divertor



all back together

Hi,

Keep up the good work Bazza,your cars really coming along nicely.

Chips.

Talk about getting a quart into a pint pot ................Looks as if it's coming along nicely Barrie

Very nice barry, me and doddy have got Apexi filters coming I LOVE em lol. doddys shud be finished next weekend, do u have a date as doddy needs to get his dyno'd he was thining TDI ?????? what do u think ????

Coming on nice Barrie cant wait to see it in action, Poss. a little spin it too

I love these little rockets

Is that what your wife says too ?


........... Barrie, the car looks scary ! Certainly must shock a few people at the lights .............. looking great !!

and so the project continues

this little package arrived today



which contained this little lot



external wastegate and screamer pipe



new down pipe and manifold







and a few brackets, and a new radiator !
should keep me busy for a while

very nice mate. Are we going to see it at Santa Pod in March?

I hope so
still a bit to do but should be ok..........famous last words !!!

Looks good barry cant wait to see this little beast go.


Ill post some of doddys up as its pretty much done

well the latest installments are now all fitted

easy peasy ............


looking up






managed to fit it all in .........with a little bit of work

had to:
cut and realign the exhaust to mate with the new downpipe, this involved welding ...something i had never done before !!, but hey ho never to old to learn
then do it all again as i didnt measure enough times
realign turbo oil feed
realign turbo water feeds
fit new radiator and fabricate a housing for the fan
fabricate a bracket for the downpipe brace
fabricate brackets for the new radiator
realign turbo water feeds after finding the wastegate brace needed their space
cut and reweld intercooler pipework to meet new turbo position
scratch my head trying to work out where the filter was going to end up(eventually deciding on a temporary position straight below the turbo (this however turned out not such a great decision)
fabricate internal wastegate clamp
heat wrap screamer pipe
watch heat wrap fall off !!

finally top up oil, fill up with anti freeze
and guess what it started first time

took it for a test drive (private road of course)
the power is fantastic, slightly more laggy but as soon as it hits boost its like a rocket
stops dead on 0.95 bar, no creep at all
all was going fine
until ...a smell of burning !
and a little bit of smoke !
opened the bonnet to find oil sprayed everywhere
suspect there is a leak through the oil cooler pipework as it seems to originate from the front, hard to know where exactly as everythings covered in oil
oil pressure remained ok throughout
air filter is now covered with oil !!!

oil to the left of the engine bay




oil covering drivers side wheel


oh well another weekend working on it coming up

looking nice mate shame about the oil leak
did you get the ecu fitted yet?

Looks great bazza,

hope you get the leak sorted..

Well done mate. Hope you get the leak sorted soon so we can see at at Fast show. How loud is it with the screamer pipe??

hopefully the ecu is being fitted as i type
is now at TDI to let them run there magical fingers over it
looking forward to seeing what power its now running

Looking forward to seeing the power output, this is a brilliant little project wish i had the money to spend on doing this

Nice work going on there Barrie

Jamie

We'll do our best for you Barrie

do u go on the starlet forum? friend of mine has an ep82. black toms kitted one .

http://www.torque-steer.co.uk/forum/showthread.php?t=277

yes i am a member over on the toyotgtturbo forums