Help - Search - Members - Calendar
Full Version: Another Cam Belt Story
Lexus Owners Club > Lexus Models > Lexus GS 300 / Lexus GS 250 / Lexus GS 430 / Lexus 450h / Lexus GS 460 Club
88b
I've had my GS since August last year, and the new cam belt since about two weeks after I bought the car :blush: It's a 98 registered Mk1 ( must have been sitting in a dealers for some time ) and had a genuine 16800 miles on it last Aug. it's up to 21k now. Monday morning I thought I'm changeing the belt, two and a half hours later I still can't get the crankshaft nut undone :tsktsk: and the Autodata book says it's a 2 1/2 hour job. I tried the old breaker bar and scaffold bar over it wedged on the ground and hit the starter, just got clunk clunk. Rubber plug out of the sump and a bar in the drive plate, then strapped the bar to the suspension ,two foot Snap On breaker bar on the crank nut and 15 stone + of me holding the roll bar and both feet on the breaker bar . Decided it was time for a break, got in the Fiesta and drove to a friends garage, he couldn't suggest anything, so I drove up to Lexus Southend. I sort of know the workshop foreman there, told him my sorry tale and he loaned me "the Lexus tool" . It's a tube that bolts to the crank pully with two 8 mm bolts ( I couldn't see the bolt holes as they are recessed ) you then fit a holding bar to it with a pin. The bar sits on the chassis rail under the air filter box, you then put a deep reach 22mm socket through it onto the crank bolt. Same again Snap on breaker bar both feet, can't move it, jacked the car up even higher ( the exhaust tips are now almost on the ground ) put a scaffold tube over the breaker bar and BANG. I didn't want to look, I was expecting broken oil cooler pipes or a hole in the rad. Took the socket out and undid the bolt with my fingers . The rest of the job was easy, after I got the pully off.
I took some pictures of the tool and all the relevant dimensions, but on reflection you don't need anything so complex as the official tool. Either a piece of thick 3" angle iron or probably better a piece of flat metal about 75mm x 10 mm about 600mm long. 2 8mm clearance holes drilled in it at 65 mm centres and a large hole to get a 22mm socket through centrally between them. I'm going to make one, because once I have it I will never ever need it again :whistling:
Tony9r
[quote name='88b' post='388362' date='Oct 11 2006, 09:12 PM']I've had my GS since August last year, and the new cam belt since about two weeks after I bought the car :blush: It's a 98 registered Mk1 ( must have been sitting in a dealers for some time ) and had a genuine 16800 miles on it last Aug. it's up to 21k now. Monday morning I thought I'm changeing the belt, two and a half hours later I still can't get the crankshaft nut undone :tsktsk: and the Autodata book says it's a 2 1/2 hour job. I tried the old breaker bar and scaffold bar over it wedged on the ground and hit the starter, just got clunk clunk. Rubber plug out of the sump and a bar in the drive plate, then strapped the bar to the suspension ,two foot Snap On breaker bar on the crank nut and 15 stone + of me holding the roll bar and both feet on the breaker bar . Decided it was time for a break, got in the Fiesta and drove to a friends garage, he couldn't suggest anything, so I drove up to Lexus Southend. I sort of know the workshop foreman there, told him my sorry tale and he loaned me "the Lexus tool" . It's a tube that bolts to the crank pully with two 8 mm bolts ( I couldn't see the bolt holes as they are recessed ) you then fit a holding bar to it with a pin. The bar sits on the chassis rail under the air filter box, you then put a deep reach 22mm socket through it onto the crank bolt. Same again Snap on breaker bar both feet, can't move it, jacked the car up even higher ( the exhaust tips are now almost on the ground ) put a scaffold tube over the breaker bar and BANG. I didn't want to look, I was expecting broken oil cooler pipes or a hole in the rad. Took the socket out and undid the bolt with my fingers . The rest of the job was easy, after I got the pully off.
I took some pictures of the tool and all the relevant dimensions, but on reflection you don't need anything so complex as the official tool. Either a piece of thick 3" angle iron or probably better a piece of flat metal about 75mm x 10 mm about 600mm long. 2 8mm clearance holes drilled in it at 65 mm centres and a large hole to get a 22mm socket through centrally between them. I'm going to make one, because once I have it I will never ever need it again :whistling:[/quote]

Any chance of putting a picture up of this tool :winky: :whistling:
88b
[quote name='Tony9r' post='388368' date='Oct 11 2006, 09:32 PM'][quote name='88b' post='388362' date='Oct 11 2006, 09:12 PM']
I've had my GS since August last year, and the new cam belt since about two weeks after I bought the car :blush: It's a 98 registered Mk1 ( must have been sitting in a dealers for some time ) and had a genuine 16800 miles on it last Aug. it's up to 21k now. Monday morning I thought I'm changeing the belt, two and a half hours later I still can't get the crankshaft nut undone :tsktsk: and the Autodata book says it's a 2 1/2 hour job. I tried the old breaker bar and scaffold bar over it wedged on the ground and hit the starter, just got clunk clunk. Rubber plug out of the sump and a bar in the drive plate, then strapped the bar to the suspension ,two foot Snap On breaker bar on the crank nut and 15 stone + of me holding the roll bar and both feet on the breaker bar . Decided it was time for a break, got in the Fiesta and drove to a friends garage, he couldn't suggest anything, so I drove up to Lexus Southend. I sort of know the workshop foreman there, told him my sorry tale and he loaned me "the Lexus tool" . It's a tube that bolts to the crank pully with two 8 mm bolts ( I couldn't see the bolt holes as they are recessed ) you then fit a holding bar to it with a pin. The bar sits on the chassis rail under the air filter box, you then put a deep reach 22mm socket through it onto the crank bolt. Same again Snap on breaker bar both feet, can't move it, jacked the car up even higher ( the exhaust tips are now almost on the ground ) put a scaffold tube over the breaker bar and BANG. I didn't want to look, I was expecting broken oil cooler pipes or a hole in the rad. Took the socket out and undid the bolt with my fingers . The rest of the job was easy, after I got the pully off.
I took some pictures of the tool and all the relevant dimensions, but on reflection you don't need anything so complex as the official tool. Either a piece of thick 3" angle iron or probably better a piece of flat metal about 75mm x 10 mm about 600mm long. 2 8mm clearance holes drilled in it at 65 mm centres and a large hole to get a 22mm socket through centrally between them. I'm going to make one, because once I have it I will never ever need it again :whistling:[/quote]

Any chance of putting a picture up of this tool :winky: :whistling:
[/quote]

If only I knew how to, doesn't seem any easy way on this site. if you give me an e mail address I'll send them to you
peter026
Dimensions
Handle 25 x 9 x 560 mm
outside dia 4 hole end 83 mm 2 hole end 78 mm
bore dia 41 .5 mm
overall length 67 mm
end with 4 holes is 9mm thick
end with 2 holes is 25.5 mm thick
centre section is 32.5 mm long with an OD 48.5 mm
holes are 8mm clearance
[img]http://i68.photobucket.com/albums/i22/peter026/Lextool1.jpg[/img]
[img]http://i68.photobucket.com/albums/i22/peter026/Lextool2.jpg[/img]
[img]http://i68.photobucket.com/albums/i22/peter026/Lextool3.jpg[/img]
[img]http://i68.photobucket.com/albums/i22/peter026/Lextool4.jpg[/img]

Hope this will help. Thanks for Emailing the info Dave :winky:
PARTSMAN
Obviously you have a really helpfull local dealer who don't mind having pictures of there tools put on the internet for all to see :)
garethr
Small world... your brother just mentioned this over on TIF.



I was impressed that you persuaded the dealer to lend you the service tool :)
88b
[quote name='garethr' post='388498' date='Oct 12 2006, 03:31 PM']Small world... your brother just mentioned this over on TIF.



I was impressed that you persuaded the dealer to lend you the service tool :)[/quote]


Like I said I know the work shop foreman, he offered it I didn't ask. Mind you I didn't ask if I could take pictures either :winky:
I'm a firm believer in what goes round comes around, I get a lot of people out of trouble with transmissions or Ford stuff and info. This time I was lucky.
Tony9r
Nice one mate :)


Full Colour Version: Another Cam Belt Story
This is a "lo-fi" version of our main content. To view the full version with more information, formatting and images, please click here.
Invision Power Board © 2001-2012 Invision Power Services, Inc.