WOW :D an update for you......
Just got my car back from the dealer after being with them for nearly 2 weeks
The removed my dash re-sealed and re-packed it, re-packed the A and B frames and replaced my mirror. Its like a different car :D I do still get that cracking sound after 20 mins of driving, but nothing like at the level before and no rattles :D
(They forgot to plug the LED back in in the passanager footwell, but I will forgive them, as they will be reconnecting it tomorrow evening ) :winky: