After taking a week off work, swatting up on the procedure and amassing all required parts I set to work yesterday morning in an attempt to replace my cambelt and a few other items. I'd consider myself fairly mechanically minded as I've replaced head gaskets, cambelts, turbo's, etc before. I also had my old man (retired mechanical engineer) at my disposal along with all his tools.
So anyway, coolant drained, rad and fans off along with airbox gubbins. That was all straight forward. Get to the crankshaft pulley bolt and nothing but nothing (that I had access to) would shift it. I tried the trick of flicking the starter but it made no difference, I even made a tool from a bit of angle my dad had but even with extra leverage (1.5m piece of metal tubing) it wouldn’t shift.
Like I've read in other threads on this subject even though you're able to lock the pulley in place there is still movement on the outer part of the pulley so shocking it doesn't have as much impact. I would describe it as being like the cush drive rubbers on the rear sprocket of a motorcycle.
I got the idea for the tool from another thread on here
This is the state of the belt - not bad I thought and although I'll still change it (83k) it's no longer the emergency I thought it was.
So that's it. I have had to admit defeat. Yes I know I could have gotten a bigger bar and that it was simply a case of needing more leverage but I wasn't prepared to apply that kind of force. I'd rather let a garage have the hassle.
I rung the local Toyota dealer and asked how much it would be to change the cambelt, water pump and bypass o-rings with me supplying all the parts. Because they didn't have a price on their system they contacted Lexus for an idea of what to charge. They rung me back and said the cambelt is listed as a 3 hour job and the water pump as a 0.7 hour job so near enough a 4 hour job all in. 4 hours labour is £350 (yes, really) but he said because of the age of the car they'd knock 20% off thus making it £287. I'll be honest I don't understand what they mean with the %20 discount but I wasn't going to question it!
Does that sound reasonable? I'll contact a few other independent garages for quotes and make a decision. What pains me is that I'll effectively be paying a garage to undo a stubborn nut!! Oh well at least I changed the plugs...